Run every decision.Max every hour.
ForgePilot predicts when CNC tools need attention before they break—so your shop protects parts, uptime, and margin on every shift.
Tool health
87%
T12 · End mill
Life remaining
6.4h
High confidence
Risk avoided
$8.2k
This month
Spindle load
72%
Within range
Forge recommendation
Keep T12 running for 4 more cycles.
Inspect after order FP-1842. Predicted edge failure remains below threshold.
Decision engine online
24/7
Tool-life monitoring
1 view
Every machine and tool
$500
Monthly pilot price
The intelligence layer
Stop replacing tools too early—or one part too late.
Static tool counters miss the reality of your floor. ForgePilot combines process signals and production context to make the next tool decision with confidence.
Adaptive tool models
Every machine earns its own baseline.
Track actual wear patterns across machine, tool, material, program, and operator context. Predictions improve as your shop runs.
Protect throughput
Schedule changes during planned windows, not after a broken edge stops the cell.
Give operators one clear move
Replace, inspect, or keep running—with the reason and urgency visible.
From signal to action
Built to fit the shift—not slow it down.
Connect machine signals
Bring spindle load, cycle count, tool offsets, alarms, and operator notes into one live operating picture.
Learn your true tool life
ForgePilot models wear by machine, material, operation, and cutting conditions—not a generic calendar interval.
Act before the break
Your team gets a clear replace, inspect, or keep-running recommendation with the profit impact attached.
Founding shop pilot
Start with one machine. Prove the margin.
Deploy ForgePilot on a focused CNC cell, establish your tool-life baseline, and turn the results into a rollout case for the rest of the floor.
ForgePilot AMI